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Club Chemistry

19 February, 2010

Fuels from crude oil


Crude oil is a mixture of compounds called hydrocarbons. Many useful materials can be produced from crude oil. It can be separated into different fractions using fractional distillation, and some of these can be used as fuels. Unfortunately, there are environmental consequences when fossil fuels such as crude oil and its products are used.

Hydrocarbons and alkanes

Hydrocarbons

Most of the compounds in crude oil are hydrocarbons. This means that they only contain hydrogen and carbon atoms, joined together by chemical bonds. There are different types of hydrocarbon, but most of the ones in crude oil are alkanes.

Alkanes

The alkanes are a family of hydrocarbons that share the same general formula. This is:
CnH2n+2
The general formula means that the number of hydrogen atoms in an alkane is double the number of carbon atoms, plus two. For example, methane is CH4 and ethane is C2H6. Alkane molecules can be represented by displayed formulae in which each atom is shown as its symbol (C or H) and the chemical bonds between them by a straight line.

Structure of alkanes

alkaneformulachemical structureball-and-stick model
methaneCH4H - C - H, with an H above and below the C.one carbon atom and four hydrogen atoms
ethaneC2H6two C's and six H'stwo carbon atoms and six hydrogen atoms
propaneC3H8three C's and eight H'sthree carbon atoms and eight hydrogen atoms
butaneC4H10four C's and ten H's atomsfour carbon atoms and ten hydrogen atoms
Notice that the molecular models on the right show that the bonds are not really at 90º.
Alkanes are saturated hydrocarbons. This means that their carbon atoms are joined to each other by single bonds. This makes them relatively unreactive, apart from their reaction with oxygen in the air, which we call burning or combustion.

Boiling point and state at room temperature

Hydrocarbons have different boiling points, and can be either solid, liquid or gas at room temperature:
  • Small hydrocarbons with only a few carbon atoms have low boiling points and are gases.
  • Hydrocarbons with between five and 12 carbon atoms are usually liquids.
  • Large hydrocarbons with many carbon atoms have high boiling points and are solids.

Distillation

Distillation is a process that can be used to separate a pure liquid from a mixture of liquids. It works when the liquids have different boiling points. Distillation is commonly used to separate ethanol (the alcohol in alcoholic drinks) from water.
Distillation process to separate ethanol from water
water and ethanol solution are heated in a flask over a bunsen burner, pure vapour is produced in the air above the solution within the flask.
Step 1 - water and ethanol solution are heated

temperature reaches 78 degrees celcius, vapour condenses in a condenser, ethanol drips out into a beaker
Step 2 - the ethanol evaporates first, cools, then condenses

water and ethanol solution has reached 100 degrees celcius. pure water now drips into the beaker, from the test tube.
Step 3 - the water left evaporates, cools, then condenses
The mixture is heated in a flask. Ethanol has a lower boiling point than water so it evaporates first. The ethanol vapour is then cooled and condensed inside the condenser to form a pure liquid. The thermometer shows the boiling point of the pure ethanol liquid. When all the ethanol has evaporated from the solution, the temperature rises and the water evaporates.
This is the sequence of events in distillation:
heating → evaporating → cooling → condensing

Fractional distillation

Fractional distillation differs from distillation only in that it separates a mixture into a number of different parts, called fractions. A tall column is fitted above the mixture, with several condensers coming off at different heights. The column is hot at the bottom and cool at the top. Substances with high boiling points condense at the bottom and substances with low boiling points condense at the top. Like distillation, fractional distillation works because the different substances in the mixture have different boiling points.

Fractional distillation of crude oil

Because they have different boiling points, the substances in crude oil can be separated using fractional distillation. The crude oil is evaporated and its vapours allowed to condense at different temperatures in the fractionating column. Each fraction contains hydrocarbon molecules with a similar number of carbon atoms.

Oil fractions

The diagram below summarises the main fractions from crude oil and their uses, and the trends in properties. Note that the gases condense at the top of the column, the liquids in the middle and the solids stay at the bottom.
The top of the column is cool (25 degrees celsius). Fractions taken from here have small molecules, low boiling points, are very volatile, flow easily and ignite easily. Crude oil enters at the bottom of the column and is heated to 350 degrees celsius. Fractions taken here have large molecules, high boiling points, are not very volatile, and don't flow or ignite easily. From top to bottom the fractions are: Refinery gases (bottled gas), gasoline (petrol), naptha (used for making chemicals), kerosene (aircraft fuel), diesel oil (fuel for cars, and lorries, etc), fuel oil (fuel for ships, power stations), residue (bitumen for roads and roofs).
The fractionating column
The main fractions include refinery gases, gasoline (petrol), naphtha, kerosene, diesel oil, fuel oil, and a residue that contains bitumen. These fractions are mainly used as fuels, although they do have other uses too.
Hydrocarbons with small molecules make better fuels than hydrocarbons with large molecules because they are volatile, flow easily and are easily ignited.

Combustion of fuels

Complete combustion

Fuels burn when they react with oxygen in the air. The hydrogen in hydrocarbons is oxidised to water (remember that water, H2O, is an oxide of hydrogen). If there is plenty of air, we get complete combustion and the carbon in hydrocarbons is oxidised to carbon dioxide:
hydrocarbon + oxygen    →    water + carbon dioxide

Incomplete combustion

If there is insufficient air for complete combustion, we get incomplete combustion instead. The hydrogen is still oxidised to water, but instead of carbon dioxide we get carbon monoxide. Particles of carbon, seen as soot or smoke, are also released.

Sulfur

Most hydrocarbon fuels naturally contain some sulfur compounds. When the fuel burns, the sulfur it contains is oxidised to sulfur dioxide.

Summary


Clouds of smoke and other combustion products are emitted from chimneys
The combustion of a fuel may release several gases into the atmosphere, including:
  • water vapour
  • carbon dioxide
  • carbon monoxide
  • particles
  • sulfur dioxide
These products may be harmful to the environment.

Sulfur dioxide

Sulfur dioxide is produced when fuels that contain sulfur compounds burn. It is a gas with a sharp, choking smell. When sulfur dioxide dissolves in water droplets in clouds, it makes the rain more acidic than normal. This is called acid rain.

Effects of acid rain

Acid rain reacts with metals and rocks such as limestone. Buildings and statues are damaged as a result. Acid rain damages the waxy layer on the leaves of trees and makes it more difficult for trees to absorb the minerals they need for healthy growth. They may die as a result. Acid rain also makes rivers and lakes too acidic for some aquatic life to survive.

Reducing acid rain

Sulfur dioxide can be removed from waste gases after combustion of the fuel. This happens in power stations. The sulfur dioxide is treated with powdered limestone to form calcium sulfate. This can be used to make plasterboard for lining interior walls, so turning a harmful product into a useful one.
Waste gases from the power station is treated with limestone slurry to form calcium sulfate. The clean gases then go to the chimney.
The process of removing sulfur dioxide
Sulfur can be removed from fuels at the oil refinery. This makes the fuel more expensive to produce, but it prevents sulfur dioxide being produced. You may have noticed 'low sulfur' petrol and diesel on sale at filling stations.

Global warming

Carbon dioxide from burning fuels causes global warming, a process capable of changing the world’s climate significantly.
The percentage of carbon dioxide in the atmosphere has risen from 0.028 in 1700 to 0.035 in 1990.
Carbon dioxide in the atmosphere has risen at a higher rate since the 19th century
The earth's global average temperature has risen from  13.5º C in 1860 to 14.4º C in 1995 (temperatures over a 5 year average).
The temperature of the earth has risen over the years
As you can see from the graphs, the amount of carbon dioxide in the atmosphere has increased steadily over the past 150 years, and so has the average global temperature.
Carbon dioxide is a greenhouse gas. It absorbs heat energy and prevents it escaping from the Earth’s surface into space. The greater the amount of carbon dioxide in the atmosphere, the more heat energy is absorbed and the hotter the Earth becomes.

Greenhouse effect

Earth absorbing and reflecting some solar radiation
  1. Sun’s rays enter the Earth’s atmosphere
  2. Heat is reflected back from the Earth’s surface
  3. Heat is absorbed by carbon dioxide (greenhouse gas) and as a result becomes trapped in the Earth’s atmosphere
  4. The Earth becomes hotter as a result






Results of global warming

A rise of just a few degrees in world temperatures will have a dramatic impact on the climate:
  • Global weather patterns will change, causing drought in some places and flooding in others.
  • Melting of polar ice caps will raise sea levels, causing increased coastal erosion and flooding of low-lying land – including land where major cities lie.

The Triftgletscher glacier, Switzerland, 2002
The Triftgletscher glacier, Switzerland, 2003. As the glacier melts further, the lake's water level rises.

Global dimming

Tiny particles that are released when fuels are burned cause global dimming. Like global warming, this process may change rainfall patterns around the world.
The amount of sunlight reaching the Earth’s surface has decreased by about 2 per cent every ten years, because more sunlight is being reflected back into space. The particles from burning fuels reflect sunlight, and they also cause more water droplets to form in the clouds. This makes the clouds better at reflecting sunlight back into space.

It is likely that global dimming has hidden some of the effects of global warming, by stopping some of the Sun’s energy reaching the Earth’s surface in the first place. Governments around the world are introducing controls on pollution. There is the possibility that as the air becomes less polluted by smoke and soot, global dimming will decrease, causing the effects of global warming to become more obvious.




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